A toolbox for the design, planning and operation of manufacturing networks in a mass customisation environment

The task of design, planning and operation of manufacturing networks is becoming more and more challenging for companies, as globalisation, mass customisation and the turbulent economic landscape create demand volatility, uncertainties and high complexity. In this context, this paper investigates the performance of decentralised manufacturing networks through a set of methods developed into a software framework in a toolbox approach. The Tabu Search and Simulated Annealing metaheuristic methods are used together with an Artificial Intelligence method, called Intelligent Search Algorithm. A multi-criteria decision making procedure is carried out for the evaluation of the quality of alternative manufacturing network configurations using multiple conflicting criteria including dynamic complexity, reliability, cost, time, quality and environmental footprint. A comparison of the performance of each method based on the quality of the solutions that it provided is carried out. The statistical design of experiments robust engineering technique is used for the calibration of the adjustable parameters of the methods. Moreover, the impact of demand fluctuation to the operational performance of the alternative networks, expressed thorough a dynamic complexity indicator, is investigated through simulation. The developed framework is validated through a real life case, with data coming from the CNC machine building industry. © 2014 The Society of Manufacturing Engineers. Published by Elsevier Ltd. All rights reserved.